W12 Small Four-Foller Plate Rolling Machine

W12 Small Four-Foller Plate Rolling Machine

Our advanced 4-roll plate rolling machine enables bending on both sides without the need for return. The PLC system allows for full automatic control, eliminating the requirement of additional process
● Fast winding speed
● High finished precision
● Permanent lubrication
● Drum diameter is small
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Description
Technical parameter
Products Description

Our advanced 4-roll plate rolling machine enables bending on both sides without the need for return.

The PLC system allows for full automatic control, eliminating the requirement of additional processing steps for end bending. Quality certificates such as CE and ISO9001 are provided.


Product picture

    


Technological Advantages

* Effortless operation with a diverse range of bending shapes.

* Equipped with CNC control and digital readout for precise positioning of each roller, ensuring high accuracy.

* Full hydraulic drive system ensures high efficiency and energy savings.

* Productivity is increased by 50%-80% compared to traditional 3-roller plate rolling machines.

* Material alignment is convenient and accurate, preventing misalignment issues.

* Cone bending device features permanent lubrication for smooth operation. 

* Non-slip rolling guarantees safety during the process.

* Surplus flat edge is minimized compared to other plate rolling machines when pre-bending. 


Product picture

    



Product Details


 ★ Hardened Rolls

   

 The highly durable carbon steel (C45) rolls are precisely machined by CNC lathes, ensuring high precision without causing anynotching effects. The working surfaces of the rolls undergo induction  harden ing to achieve a hardness level of HRC 48-52.


   


   




 ★ Hydraulic Pump Station


The hydraulic system is made strictly according to the national and industrial standards.The factors of energy saving and power consumption have been considered.

The connection point adopts the professional sealing glue and the leakage  can be well prevented, also the repair and maintenance is quite convenient.



  




 ★ PLC (Siemens)


 The machine's bottom and lateral rolls are synchronized through a PLC control system.


   




 Upper and lower roller drive


 The double roll drive completely avoids slipping during the pre-bending process. Fully driven upper and lower rolls on both sides of the sheet ensure precise feed control, and synchronized movement ensures reliable and stable feeding.


   



CNC Control System

The ten-inch large screen system with automatic calculation function and automatic generation of the rolled round process,equipped with a special independent operation panel and remote troubleshooting function, can realize one-button operation,providing powerful data storage and recall function.


    


Optional Equipment Parts

Side Brackets

Avoids collapsing or reopening when rolling thin sheets;

Uniform self-calibration and support of the sheet when rolling conical and cylindrical cylinders;

Precise hydraulic movement;

Ability to support the rolled sheet to maintain the desired 

curvature.

Fitted with rollers to support inclined sheets to maintain the cone shape of the sheet.


Hydraulic vertical support

Supports workpieces with large diameters when rolling thin 

plates,preventing collapse or overlap;

Precise hydraulic movement, overload protection;

Can be used to correct sheet edges for spot welding;

Maximum support diameter 4000mm;

Self-steering rollers (for supporting inclined conical sheets), 

which support the sheet to maintain the correct diameter throughout the winding period, without the need for rollers.


Conical bending device

Coning device is mainly composed of guide wheel, pin shaft, composite bearing, gland and so on. 

Its role is mainly to guide the line position when the cone is rolled, which is convenient to roll the small taper cylinder, the operator is simple and the use is reliable.

Technical parameter

Specification

Plate thickness

(mm)

Plate width

(mm)

Dlameter of upper

 roll(mm)

 motor power

(kw )

Dimensions

(mm)

CTW12-4X15001-4150014032800x800x1000
CTW12-4X20001-4200016043400x900x1000
CTW12-6X20001-6200017043600x1100x1100
CTW12-6X25001-625001905.54000x1200x1200
CTW12-8X25002-825002207.54700x1500x1500
CTW12-12X20003-1220002407.54200x1500x1500
CTW12-12X25003-122500260114800x1600x1600
CTW12-16X25003-162500280115000x1700x1700
CTW12-16X40004-164000370226600x1700x1700
CTW12-20X2500 3-20 2500340155000x1900x1880
CTW12-20X32004-20320038018.54600x2200x2200
CTW12-25X20003-252000340154600x1900x1900
CTW12-25X25004-25250038018.55100x2200x2200
CTW12-25X32005-253200420226600x2550x2500
CTW12-30X25005-302500420226000x2800x2900
CTW12-30X32005-303200450306800x2900x2900
CTW12-40X25006-402500520376500x3000x3000
CTW12-40X32006-4032005502x227100x3000x3000
CTW12-50X25008-5025005802x226500x3000x3000
CTW12-50X32008-5032006202x307100x3000x3000
CTW12-60X320010-6032006602x377200x3300x3500
CTW12-80X320016-8032008002x457500x3500x3800
CTW12-100X320020-10032008602x558100x3800x3800
CTW12-120X320020-12032009202x638200x4000x4000
CTW12-150X320025-140320010802x758600x5000x5000
CTW12-160X320030-160320011602x758600x5200x5200
CTW12-180X320030-180320012202x908800x6000x5800

Tags: plate rolling machine small four-roller plate rolling machine

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